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Can You Mix Different Voltage Solar Panels?

solar panels installed on the roof of a house in the UK with the sun shining overhead

Mixing different voltage solar panels is a common question for UK homeowners, landlords, and commercial property owners looking to expand or optimise their solar energy systems. 

As solar power continues to gain traction in the UK, with over 1.3 million solar installations by 2024 according to Solar Energy UK, understanding how to combine panels effectively is crucial for maximising energy output and ensuring system efficiency. 

This guide explores the technical, practical, and financial considerations of mixing solar panels with different voltages.

Can Different Voltage Solar Panels Be Combined?

Yes, it is possible to mix solar panels with different voltages, but it requires careful planning to avoid inefficiencies. 

According to the Energy Saving Trust, solar photovoltaic (PV) systems must be designed to optimise energy production while maintaining safety and compatibility. When combining panels with varying voltage ratings, the electrical characteristics: voltage, current, and wattage must align to prevent performance losses. 

Mismatched panels can lead to reduced efficiency, with studies suggesting a potential 10-40% drop in output depending on configuration, as noted by Solar Energy UK.

How Do Voltage Differences Affect Solar Panel Performance?

Solar panels operate based on three key electrical parameters: voltage (the electrical “pressure”), current (the flow of electricity), and wattage (power output, calculated as voltage x current). Mixing panels with different voltages affects how these parameters interact, depending on the connection type, series or parallel.

Series Connections: Adding Voltage, Limiting Current

In a series connection, panels are linked positive-to-negative, like Christmas lights. The voltages add up, but the current is limited to the lowest-rated panel. For example:

  • Panel A: 18V, 5A
  • Panel B: 20V, 5A
  • Series Result: 38V, 5A (total wattage: 190W)

If the current ratings differ, the system defaults to the lowest current, reducing efficiency. According to the Energy Saving Trust, series connections are common in grid-tied systems in the UK, where higher voltages (e.g., 24V or above) are needed for inverters.

Parallel Connections: Adding Current, Limiting Voltage

In parallel connections, all positive terminals are joined, and all negative terminals are connected. The current adds up, but the voltage is limited to the lowest-rated panel. For example:

  • Panel A: 18V, 5A
  • Panel B: 16V, 5A
  • Parallel Result: 16V, 10A (total wattage: 160W)

This setup is typical for off-grid systems, common in rural South Wales or South West England, where lower voltages (e.g., 12V) suit battery charging. The UK Government’s renewable energy guidance advises using compatible voltages to avoid performance drag.

Connection TypeBest for MatchingEfficiency ImpactCommon Use Case
SeriesSame current (amps)Medium to HighGrid-tied systems
ParallelSame voltage (volts)Low to MediumOff-grid systems
Series + ParallelMixed specificationsLowHybrid systems

What Are the Risks of Mixing Different Voltage Solar Panels?

Mixing solar panels with different voltages can introduce several risks that may compromise the performance, safety, and longevity of your solar energy system. 

While it’s possible to combine panels under certain conditions, UK homeowners, landlords, and commercial property owners should be aware of these potential drawbacks to make informed decisions. 

According to the Energy Saving Trust, improper solar PV configurations can lead to suboptimal energy production and increased maintenance needs, potentially offsetting the financial benefits of solar power.

Reduced System Efficiency and Energy Output

One of the primary risks is a significant drop in overall system efficiency. When voltages don’t match closely, the solar array operates at the level of the lowest-performing panel, leading to wasted energy potential. 

For instance, in a series connection, mismatched voltages can cause current imbalances, reducing output by 20-50% in severe cases, as highlighted by Solar Energy UK in their guidance on solar system design

This inefficiency means lower energy bill savings and a longer payback period for your investment, which is particularly concerning given that UK solar installations typically achieve 10-20% efficiency under optimal conditions, per the UK Government.

Equipment Overheating and Damage

Mismatched voltages can cause uneven electrical loads, leading to overheating in components like inverters, charge controllers, and wiring. Over time, this stress may result in premature failure of equipment, increasing repair costs. 

The Energy Saving Trust notes that incompatible panel setups can strain inverters, which are critical for converting DC to AC power in grid-tied systems. In extreme scenarios, overheating could damage batteries in hybrid systems, with repair costs averaging £500-£2,000 depending on the scale.

Safety Hazards and Electrical Risks

Safety is a critical concern when mixing different voltage solar panels. Voltage discrepancies can create unstable electrical conditions, increasing the risk of arcing, short circuits, or electrical fires. 

Guidance from Solar Energy UK on fire safety with PV installations emphasises that mismatched components, including connectors and panels, can lead to hazardous voltages persisting even when the system is isolated, posing risks during maintenance or emergencies. 

In the UK, where over 1.3 million solar systems are installed, improper mixing could violate building regulations, potentially endangering occupants in residential or commercial properties.

Voided Warranties and Insurance Issues

Many solar panel manufacturers void warranties if panels are mixed without proper compatibility verification. This risk extends to inverters and other system components, leaving you liable for costly replacements. 

According to the UK Government’s renewable energy guidance, non-compliant installations may also affect home insurance policies, as insurers often require Microgeneration Certification Scheme (MCS) approval for solar setups. 

For homeowners and landlords managing multiple properties, this could lead to unexpected financial burdens if claims are denied due to mismatched configurations.

Regulatory Non-Compliance and Incentive Losses

In the UK, solar systems must adhere to standards set by Ofgem under schemes like the Smart Export Guarantee (SEG). Mixing voltages inefficiently might reduce exportable energy, lowering SEG payments (typically 5-15p per kWh in 2024, per Solar Energy UK). 

Furthermore, non-compliant systems risk failing MCS certification, disqualifying you from incentives and potentially requiring costly retrofits. 

EE Renewables can help mitigate these risks with expert assessments tailored to your location to ensure your solar investment remains secure and compliant.

Risk Potential ImpactMitigation StrategyEst. Cost Implication (UK Average)
Efficiency Loss20-50% reduced outputUse MPPT controllers£100-£500 annual savings loss
Equipment DamageOverheating/failureMicroinverters£500-£2,000 repair costs
Safety HazardsFire/electrical risksProfessional installationVariable, potential insurance hikes
Warranty VoidNo coverageCompatibility checksFull replacement costs (£1,000+)
Regulatory IssuesIncentive disqualificationMCS certificationLoss of SEG payments (up to £200/y

What Are the Benefits of Mixing Voltage Solar Panels?

  • System Expansion: If you’re upgrading an existing solar array, matching original panels may be challenging due to discontinued models.
  • Cost Savings: Combining affordable panels with high-efficiency ones can lower installation costs, crucial for landlords managing multiple properties.
  • Space Optimisation: Mixing panel types maximises energy output on small or irregularly shaped roofs, common in urban London.
  • Adaptability: Different panels can be tailored to specific conditions, such as shading in South West England.
  • Space Limitations: In urban areas like London, mixing panel types can maximise energy output on constrained roof spaces.
  • Supply Shortages: With global supply chain issues, as highlighted by Ofgem, sourcing identical panels may not always be feasible.

Best Practices for Mixing Different Voltage Solar Panels

To minimise efficiency losses and ensure safety, follow these best practices when combining panels, tailored for UK homeowners and landlords:

1. Match Voltages as Closely as Possible

Keep voltage differences within 10% to reduce performance drag. For example, pairing a 17V panel with an 18V panel is safer than mixing a 12V with a 24V panel. The Energy Saving Trust recommends consulting a professional installer to verify compatibility.

2. Use Microinverters or Power Optimisers

Microinverters or power optimisers allow each panel to operate independently, mitigating mismatch losses. According to Ofgem, microinverters can improve mixed-panel system performance by up to 25%, making them ideal for complex installations in London or Bristol.

3. Group Similar Panels in Strings

Connect panels with similar voltages or currents in separate strings to a multi-input inverter. This approach, endorsed by Solar Energy UK, is effective for commercial properties in Southampton or Cardiff, where diverse panel types may be used.

4. Select an MPPT Charge Controller

For off-grid or hybrid systems, a Maximum Power Point Tracking (MPPT) charge controller adjusts voltage and current for optimal performance. The UK Government notes that MPPT controllers are essential for mixed-voltage setups to prevent battery overcharging.

5. Use Appropriate Wiring

Larger cables reduce power loss in parallel connections with mismatched panels. A qualified installer, like those at EE Renewables, can recommend the correct cable size for your system.

6. Consult a Professional Installer

Mixing panels requires expertise to ensure safety and compliance with UK regulations, such as those outlined by Ofgem

EE Renewables provides tailored residential and commercial solar panel installations across Southern England, Greater London, South West England, and South Wales, ensuring your system is optimised for efficiency and longevity. Request a free quote today to design a solar solution that works for your property.

FAQs 

Do mixed-voltage panels impact battery storage performance?

Yes, mismatched voltages can lead to inconsistent charging, reducing battery lifespan. An MPPT charge controller can mitigate this, ensuring optimal battery performance.

Are there specific panel brands better suited for mixing?

Brands with similar electrical specifications (e.g., voltage and current) are easier to mix. 

How does shading affect mixed-voltage solar panel systems?

Shading exacerbates efficiency losses in mixed systems, especially in series connections. Microinverters or power optimisers can minimise this impact, as noted by the UK Government.

Can I mix monocrystalline and polycrystalline panels?

Yes, but their differing efficiencies and voltage outputs require careful configuration. Professional installers can assess compatibility to avoid significant losses.

Our Verdict

Mixing different voltage solar panels is a viable option for UK homeowners, landlords, and commercial property owners, but it demands meticulous planning to maintain efficiency and safety. 

By matching voltages closely, using technologies like microinverters or MPPT controllers, and consulting professionals, you can optimise your solar system while navigating challenges like efficiency losses or regulatory compliance. With over 1.3 million solar installations in the UK and growing incentives like the Smart Export Guarantee, now is the time to invest in solar energy. Contact EE Renewables for a free quote tailored to your property and start your journey towards sustainable, cost-effective energy today.

Richard Turpin | Sales Manager
richard.turpin@eerenewables.co.uk